PlantMetrics
Positioning
PlantMetrics is an AI-powered manufacturing ERP system for small and medium-sized manufacturers, which consolidates MRP, MES, and IoT data into one platform that eliminates the infinite capacity planning method, replacing fragmented spreadsheets and legacy systems.
Problems PlantMetrics solves:
data silos and decision paralysis from disconnected legacy ERP systems and multiple spreadsheets creating conflicting views of truth
manual data entry and human error in production planning, material allocation, and quality tracking across disconnected systems
inability to adapt production schedules quickly to changing customer demands and market conditions due to static, capacity-agnostic planning
unplanned machine downtime and maintenance costs from lack of predictive visibility into equipment condition and performance
quality issues and compliance violations going undetected until products reach customers due to manual, reactive quality processes
long, expensive ERP implementations requiring years and millions in capital investment with uncertain ROI
Value propositions
Single Source of Truth & Unified Operations
Consolidates all manufacturing data, KPIs, and workflows into one platform, eliminating conflicting views and decision paralysis from multiple disconnected systems.
Fast ROI & Low Implementation Cost
Subscription-based model with no expensive upfront capex; implementation in days and weeks rather than months and years, enabling rapid value delivery and cost efficiency.
AI-Driven Intelligence & Predictive Capabilities
Machine learning models enable dynamic demand forecasting, predictive maintenance, anomaly detection, and intelligent resource allocation—replacing static business logic with adaptive decision-making.
Real-Time Visibility & KPI-First Design
Every employee, regardless of function, starts with real-time KPIs (OEE, production rates, downtime) before moving to functional work, enabling data-driven decision-making at all levels.
Seamless Integration & Flexible Deployment
Integrates with existing tools (SolidWorks, Tally, Zoho Books) and supports shop floor tablets for data capture; modular architecture allows phased adoption without rip-and-replace.
Offerings
MRP (Material Requirements Planning)
AI-driven demand forecasting, intelligent material planning, BOM management, cost analysis, purchase order management, and sales forecasting for make-to-order and make-to-stock manufacturing.
MES (Manufacturing Execution System)
Dynamic scheduling with finite capacity planning, real-time shop floor visibility, quality control integration, workforce management, bottleneck identification, and performance analytics.
IoT Platform
Machine connectivity, real-time data collection, predictive maintenance, OEE analytics, anomaly detection, digital twin integration, and asset performance monitoring.
CRM
AI-powered sales engagement, lead scoring and routing, pipeline management, sales forecasting, call management, and team performance tracking.
Quality Management
Proactive quality control, non-conformance management, CAPA (corrective and preventive actions), automated inspections, and compliance documentation.
Ideal customer
Small to mid-sized manufacturing plants
- Eliminating manual data entry and spreadsheet-driven operations
- Achieving single source of truth across planning, procurement, and production
- Reducing implementation time and upfront capital costs
- Improving OEE and production scheduling accuracy
- Predictive maintenance to prevent costly breakdowns
- Real-time visibility from shop floor to top floor
Make-to-order and make-to-stock manufacturers
- Dynamic production scheduling based on real-time constraints
- Accurate demand forecasting and material availability
- Finite capacity planning to eliminate infinite capacity assumptions
- Traceability and compliance for complex multi-level BOMs
Manufacturing plants with legacy systems and disconnected tools
- Seamless integration with existing tools like SolidWorks, Tally, Zoho Books
- Bridging gap between outdated legacy systems and modern digital capabilities
- Unified platform to replace multiple disconnected systems
Decision makers
Plant Manager / Operations Manager · Decision maker
Real-time visibility into production, OEE, downtime, and bottlenecks; ability to make quick decisions and adapt to changing demands.
Production Planner / Scheduler · Decision maker
Accurate demand forecasting, finite capacity planning, material availability, and realistic production schedules.
Procurement / Supply Chain Manager · Decision maker
Intelligent material planning, purchase order automation, supplier quality management, and inventory optimization.
Quality Manager / Quality Engineer · Decision maker
Proactive quality control, non-conformance tracking, CAPA management, compliance documentation, and traceability.
Maintenance Manager / Maintenance Engineer · Decision maker
Predictive maintenance alerts, asset performance monitoring, spare parts management, and downtime reduction.
Finance Manager / CFO · Decision maker
Fast ROI, low upfront capex, subscription-based pricing, cost control, and accurate production costing.
IT Manager / Systems Administrator · Influencer
Integration with existing tools, ease of implementation, minimal disruption, and system reliability.
Shop Floor Supervisor / Line Lead · Influencer
User-friendly interfaces, real-time task prioritization, quality checklists, and reduced manual data entry.
Industries PlantMetrics serves
Discrete Manufacturing, Process Manufacturing, Industrial Equipment Manufacturing
Proof points
Company claim
PlantMetrics integrates MRP, MES, and IoT combined with AI and Machine Learning
Plant Metrics integrates the key pillars of MRP (Materials Requirements Planning), MES (Manufacturing Execution System), and IoT—combined with power of Artificial Intelligence and Machine Learning, transforms the legacy shop floor to a new age and highly efficient factory floor offering high visibility and control.
Company claim
Subscription-based model with no expensive upfront capex and implementation in days and weeks
No Expensive upfront costs / capex, no years & $$ on implementation. An affordable subscription-based model with optional implementation support and onboarding tools to implement in days and weeks rather than months and years.
Company claim
PlantMetrics brings all KPIs under one platform for single source of truth
Plant Metrics brings all KPIs generated under one platform to ensure no conflicting views, offering a single reliable source of truth.
Company claim
AI-powered system designed for every employee to review latest KPIs before functional work
PlantMetrics is designed for every employee, irrespective of the function to start by reviewing the latest KPIs before moving to the functional work.
Company claim
Machine learning models replace traditional business logic for dynamic manufacturing planning
Traditional ERP/MRP lacks AI for dynamic manufacturing changes, relying on outdated planning. PlantMetrics leverages the power of Machine Learning based models to derive design inputs rather than Business logic running of traditional know-how.
Company claim
Finite capacity planning eliminates infinite capacity planning method
Create precise production schedules based on real-time constraints. Eliminates the infinite capacity planning method.
Company claim
IoT platform enables real-time machine connectivity and performance data capture
Capture Operation And Performance Data From IoT Enabled Machines. Gain complete visibility of your machines and equipment with IoT Fabric, which provides all industrial equipment's real-time performance and downtime metrics.